Defense
AERO. AERO Cabinets & Power Cabinets.
Workstation cabinets and power distribution enclosures manufactured for AERO under tight programme timelines and quality standards. Every unit inspected and delivered ready to integrate.
Programme scale
Multi-batch, ongoing
Timeline
6 weeks per batch
Active since
2020 – 2025
The challenge
What made this hard.
- Meet AERO's tight programme delivery windows.
- Support both workstation and high-current power builds from one family.
- Deliver interior finish suitable for sensitive electronics.
- Provide traceable QC for every unit.
The solution
How PES built it.
- Modular cabinet family — one skeleton, multiple interior fit-outs.
- Dedicated production cell for AERO programme work.
- Pre-agreed materials and finish spec, no per-job negotiation.
- Per-batch QC packet as standard delivery item.
Outcomes
Numbers the customer measures us on.
On-time
Every batch
Zero missed programme deliveries across six years.
1 family
Multiple fit-outs
Same skeleton absorbs workstation and power variants.
Full
QC packet
Traceable inspection record per unit.
Specifications
The technical envelope.
Rack Standard
42U / 32U / bespoke
Shell
1.5 – 2.0 mm mild steel
Doors
Vented / solid / glazed variants
Finish
Powder coat, RAL to spec
Materials
Built from
Cold-rolled sheetExtrusion framesZinc-plated fasteners
Finishes
Finished with
Powder coat (RAL to spec)Zinc-plated internals
Process
From drawing to delivery.
- 01
Programme office intake and drawing lock
- 02
Batch nesting on the 1500W laser
- 03
Form, weld and finish
- 04
Interior fit-out per variant
- 05
Batch QC + delivery
Machines used
The tools that built it
Capabilities engaged
Disciplines applied
Related work
More from the portfolio.
Start your programme
Bring your drawing.
We'll quote in 24 hours.
Whether you need one prototype or a nationwide rollout, our engineering team responds within one working day with a full technical proposal.
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