Precision Engineering Services
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Defense

KRL. KRL Consoles & Racks.

Precision-machined operator consoles and equipment racks manufactured to KRL engineering drawings, including detailed CAD documentation and QC sign-off at every milestone.

Programme scale
Multi-batch programme delivery
Timeline
8 weeks per batch
Active since
2018 – 2024
The challenge

What made this hard.

  • Absolute drawing fidelity — no deviation permitted.
  • Traceability across every part number, batch and operator.
  • Interior finish suitable for high-reliability electronics.
  • Documented QC at incoming, in-process and final.
The solution

How PES built it.

  • Digital work-order system with per-part QC gates.
  • Precision milling on the SMX 3500 for critical mating faces.
  • Full material and process traceability packet per batch.
  • Programme engineer on-site at KRL for install and hand-off.
Outcomes

Numbers the customer measures us on.

0
Deviation reports

Every batch delivered to drawing, first pass.

100%
Traceability

Material certs and QC records for every serial.

Repeat
Programme extensions

Client returned for successive batches for 6+ years.

Specifications

The technical envelope.

Rack Standard
Custom mixed 19-inch + bespoke
Mating Tolerance
±0.05 mm on critical faces
Interior Finish
Zinc-plated, low-outgas paint
Documentation
Per-batch QC + material cert pack
Materials

Built from

Mild steelAluminium extrusionsMachined tool steel details
Finishes

Finished with

Zinc platingLow-outgas powder coat
Process

From drawing to delivery.

  1. 01

    Drawing review and DFM feedback to KRL

  2. 02

    Material procurement with traceability

  3. 03

    Laser cut, form, machine and assemble

  4. 04

    In-process QC gates at every operation

  5. 05

    Final inspection and documentation packet

  6. 06

    On-site install and hand-off

"PES understands defense procurement. Documentation, traceability, and finish quality are on par with the international OEMs we benchmark against."
Wg. Cdr. (R) Tariq Aziz · Systems Engineer, Air Force Program
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